Agitated Thin Film Dryer Plant
Price And Quantity
- Unit/Units
- 1
- Unit/Units
- 2000000 INR
Product Specifications
- Industrial
- 10 Horsepower (HP)
- Agitated Thin Film Dryer Plant
- Stainless Steel
- 440 Volt (v)
- 1 Year
Product Description
The Agitated Thin Film Dryer Plant offered by us is used to dry a solution of high TDS Water or Products. The system will evaporate the solution by a thin layer formed on the Surface. It is standing for evaporation of water/solvents to make a concentrated liquid to dry powder or flakes. The Agitated Thin Film Dryer Plant consists of a tubular heat transfer area with an external heating jacket and a inner rotor with flexible or rigid wiper elements.
The manufacturer is a leading provider of drying and thermal processing solutions, renowned for their expertise in advanced drying technologies. The company focuses on delivering high-performance, energy-efficient, and customized solutions to meet the diverse needs of various industries.
Product Description:
The Agitated Thin Film Dryer (ATFD) Plant is designed to handle challenging drying applications where traditional drying methods may fail. It provides efficient evaporation and drying by creating a thin film of the liquid feed on a heated surface, facilitated by continuous agitation.
Drying Chamber:
Made from high-quality stainless steel or other corrosion-resistant materials.
Designed to withstand high temperatures and pressures.
Agitator:
A robust, mechanically driven agitator ensures the formation of a uniform thin film of the feed on the heated surface. Prevents product build-up and ensures consistent drying.
Heating System: Employs indirect heating methods using steam, hot water, or thermal oil.Provides precise temperature control to avoid thermal degradation of sensitive materials.
Feed System:
- A metering pump accurately controls the feed rate, ensuring a steady and uniform flow of the liquid feed into the dryer.
- Equipped with sensors and controls for real-time monitoring.
Vapor Handling System:
- Includes a condenser and vacuum pump to manage the vapor generated during the drying process.
- Ensures efficient removal of moisture and maintains the desired vacuum level.
Discharge System:
- The dried product is continuously discharged from the dryer, typically as a powder or flakes.
- Designed to minimize product loss and contamination.
Control System:
- Advanced PLC-based control system for automated operation, monitoring, and data logging.
- User-friendly interface for easy operation and process adjustments.
Applications:
- Pharmaceuticals: Ideal for drying heat-sensitive APIs, intermediates, and biological products.
- Chemicals: Efficiently dries viscous, heat-sensitive, and reactive chemicals.
- Food Processing: Handles food products, extracts, and concentrates that are sensitive to heat.
- Wastewater Treatment: Concentrates and dries sludge and other effluents.
Advantages:
- Efficient Drying: Rapid and efficient drying of high-viscosity and heat-sensitive materials.
- Product Integrity: Maintains the quality and integrity of the dried product due to gentle drying conditions.
- Compact Design: Requires less space compared to other drying technologies.
- Energy Efficiency: Optimized for low energy consumption, reducing operational costs.
- Scalability: Available in various sizes to suit different production scales, from pilot plants to large-scale operations.
Service and Support:
The manufacturer offers a full range of services, including system design, installation, commissioning, training, and after-sales support. Customized maintenance programs and spare parts supply ensure the long-term reliability and optimal performance of the ATFD plant.
By leveraging cutting-edge technology and robust engineering, the manufacturer provides reliable and efficient solutions for the drying needs of various industries, enhancing productivity and sustainability.
Trade Information
- Cash Advance (CA)
- 1 Per Month
- 30 Days
- All India
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